Overmolded Cable Assemblies

For Military, Medical, and Industrial Applications

Capabilities

Want to Know More About Our Capabilities?

FABRICATION OF COMPLEX

Overmolded Cable Assemblies

Overmolded Cable Assemblies Customized to Your Unique Military, Medical, or Industrial application

Compulink is an industry leader in the fabrication of complex molded cable assemblies for an array of military, commercial, industrial, transportation and medical applications. Our skilled team will assist you with cost effective recommendations for your unique requirement.

Compulink is a ITAR certified manufacturer of custom molded assemblies for a variety of defense applications. We excel in the manufacture of molded strain reliefs for military connectors to include MIL-C-38999 and miniaturized connector systems such as Glenair® Series 80 “Mighty Mouse” Connector. Our custom molded cable assemblies can be found in military equipment to include ruggedized tactical military computers, ground vehicles and chassis applications, unmanned aerial vehicles and C4ISR environments.

Lean Manufacturing of Overmolded Cables

Lean Manufacturing of Custom Molded Cable Assemblies


 

Capabilities

Cable Mold Press

 Mold Man™ 6000 Low-Pressure Molding Protects Fragile Components in the Mold Press


Our custom made and standard back shell adapters will provide for superior strain relief and 360 degree EMI protection prior to molding.

Our years of experience allow us to design a mold to exact specifications that will improve aesthetics by minimizing sinks and flow lines in the finished product. We have demonstrated expertise in the design of mold tooling for strain reliefs, back shells, grommets and junction molds.

Low-Pressure Molding

With both injection and low pressure molding capabilities, Compulink can provide premold and overmold design solutions that will incorporate and protect fragile components such as printed circuitry, flex circuit assemblies, active devices and ferrite beads into your finished cable.

Custom Molded Cable Assemblies

 MIL-C-38999 Custom Molded Cable Assemblies


Molds • Dies

Molds are in house for many popular military cylindrical connectors, back shell adapters and strain reliefs to include straight, right angle and 45°. In addition, tooling is available for many D-Subminiature, junction molds, grommet and strain relief applications.

With our in-house design capabilities Compulink can provide custom mold designs with specialized features for indicating, latching, gripping and mounting as well as the integration of company logo’s, part identification and custom nomenclature.

Molding Compunds

Compulink offers extensive expertise and capabilities with many molding compounds, including but not limited to:

  • Polyurethanes
  • Polyamides
  • PVC
  • Conductive TPU’s for Specialty Shielding Applications

Through the use of these and other compounds, Compulink can assist in your design process by recommending materials to meet your specific needs with regard to:

  • Chemical Resistance
  • Durability
  • Environmental Resistance
  • Mechanical Strength
  • Flexibility
  • Tactile and Surface Finish Customization
  • Shielding
Overmolded Coil Cable Assembly

 Overmolded MIL-C-38999 Coil Cord Assembly


OVERMOLDED CABLE ASSEMBLIES

 

  • Military, Medical, and Industrial Applications
  • Custom Made and Standard Back Shell Adapters for Superior Strain Relief
  • Both Injection and Low Pressure Molding Capabilities
  • Extensive Expertise and Capabilities With Many Molding Compounds